Implementação de robôs de automação colaborativos em uma cabine de pintura de para-choques como método de evolução no processo e com foco na qualidade

Abstract

The present work intends to contribute to a case study of implementation of collaborative automation robots in a base station of a bumper paint booth aiming to eliminate or decrease the impacts generated by Color Mismatch, a defect related to the difference in tint between bumper and bodywork compared to the pre-established standard. The Ishikawa Diagram and 5W were used to assist in the solution of the faults. Through the use of these tools, the root causes of the problem were identified, improvements proposed, standardized the best solution to the problem and thus it was possible to estimate a significant reduction in the costs of waste arising from failures. It is estimated a reduction in the average refinish, immediately after the actions taken, in the order of 42%. The average in the efficiency of application of the ink before at 60%, estimates reaching the percentage of 85%.